Project Description
FDG5000 Circular Mill
It is mainly uses milling processing methods,max face cutter diameter can reach 250mm, Specifically developed for the machining of large flanges, such as wind tower or large、 crane base machining
Facing Range: 2000-5000mm（78.7-196.8″） Clamping Range: 2000-4480mm (78.7-176.4″）
Features:
- Large, heavy-duty construction-grade bearing
- Milling spindle head with #50 taper spindle easily handles face mill up to 10 inches (250.0mm) in diameter
FDG5000 portable flange Facer is a powerful on-site flange repair tool designed to handle flange sealing surfaces of various sizes and complexities. It integrates both single-point machining and face milling functions, allowing it to efficiently and precisely complete a wide range of tasks to meet demanding working conditions.
Versatile Design for Flexible Applications
One of the most notable features of the FDG5000 is its versatile design. Not only can it meet the traditional requirements for processing flange sealing surfaces, but it can also be equipped with a grinding unit to achieve precision-level machining.
High Load Capacity for Precision Processing
The FDG5000 is equipped with heavy-duty precision bearings, providing exceptional load-bearing capacity to ensure that the machine can handle prolonged, high-intensity work. Whether in harsh on-site environments or for high-load, complex processing tasks, the FDG5000 delivers continuous, stable performance .
Three Configuration Can be selected
Single point machining only ,face milling only or both Single point machining and face milling.
Powerful Drive Unit
The FDG5000 offers hydraulic 、pneumatic and electric drive options, allowing users to choose the most suitable drive system based on on-site conditions and work requirements. This flexibility greatly enhances the machines adaptability to various operating environments, whether in tight spaces or demanding applications requiring high-power driving..
Basic Parameters
| Milling Diameter Range | 2000-5000mm（78.7-196.8″） |
| Min Swing Diameter | 2930mm (115.4″) |
| Max Swing Diameter | 3860mm (152. 0”) |
| I.D Clamp Range | 2000-4480mm (78.7-176.4″） |
| Face Mount Range | 2100-4260mm (82.6-167.7”) |
| O.D Clamp Range | 4760-6600mm (187.4-259.8”) |
| Grinding Diameter Range | 2000-4880mm (78.7-192.1”) |
| Indexing/Positioning Range(electric drive only) | 2800-6300mm(110.0-248.0″) |
| Optional Drive Unit – Hydraulic | 22KW, 3 phase, 220V/380V/415V/480V/575V |
| Optional Drive Unit – Electric | Servo, 3 phase, 220V/380V/415V/480V/575V |
Single point machining:
| Tool Post Stroke | 102mm(4.0″) |
| Radial Slide Stroke | 610mm(24.0″) |
| Tool Post Swivel Angle | + / – 30⁰ |
| Rotary Table R.P.M – hydraulic | 0.01-10.8（depending on motor） |
| Rotary Table R.P.M – Electric | 0.01-9.20 |
| Rotary Table R.P.M – Electric | 0.001-0.083 |
Face Milling:
| Milling Head Slide Stroke | 480mm (19. 0″) |
| Milling Head Stroke | 300mm(12. 0″) |
| Milling Head Taper | NT50 |
| Face mill | 160mm, w/ Inserts(standard), max 250mm |
| Milling Head R.P.M – hydraulic | 0-573（depending on motor） |
| Milling Head R.P.M – Electric | 0-660 |
| Rotary Table R.P.M – hydraulic | 0.01-0.095 |
| Rotary Table R.P.M – Electric | 0.01-0.107 |
